Services

Two workers examining a metal rail mounted on a red vise in a workshop, with tools and equipment in the background.

Hands-on forming support, training, and technology integration for container and tableware operations.

FORMING PROCESS TROUBLESHOOTING

IS glass manufacturing process where glowing orange glass bottles are being shaped or cooled on a conveyor belt, with an industrial furnace in the background.

Support typically includes:

  • Defect root cause analysis at the section level

  • Gob shape, temperature, and loading evaluation

  • Machine timing evaluation

  • Mold, plunger, and cooling balance review

  • Live trials and controlled adjustments

  • Operator coaching during real production

  • Equipment condition and setup review

I work directly on the forming floor to identify the real drivers behind defects, scrap, and inconsistency. The focus isn’t just fixing today’s problem, but understanding why it happened and how to prevent it from coming back on the next shift.

Identify the real causes behind defects and inefficiencies

CONTAINER I.S.
MACHINE SUPPORT

Cortex Infrared thermal image showing blanks ection on an IS machine, with two prominent yellow and red heat spots and several blue cooler areas.

Support areas include:

  • Machine setup and timing logic

  • Section-to-section balance and repeatability

  • Startup, recovery, and changeover optimization

  • Shift handover consistency

  • Operator and technician coaching

I provide hands-on support for container I.S. machines with a focus on setup quality, section balance, and long-term process control. Whether you’re dealing with startup instability or chronic variation, the work centers on making the machine repeatable and predictable.

Consistency through discipline and understanding

HOT END TECHNOLOGY IMPLEMENTATION

Advanced hot end inspection and monitoring systems can be powerful tools, but only when they’re implemented with the right expectations, setup, and training. I help bridge the gap between the technology and the reality of production.

Integrate advanced monitoring and inspection systems.

Support areas include:

  • Technology selection and readiness assessment

  • Installation and commissioning support

  • Integration with existing processes

  • Training operators, engineers, and supervisors

  • Turning inspection data into actions on the floor

This image shows a detailed project schedule or timeline in a spreadsheet format, including tasks and training sessions with color-coded bars and numbers indicating time durations. The schedule is divided into weeks and days, covering a span of several weeks.

OPERATOR TRAINING
& DEVELOPMENT

Tableware Glassware on a metal production line with flames from a forging process in a factory setting.

Training support may include:

  • Apprentice training program development

  • Cross-training and skill development

  • Process understanding and defect awareness

  • Shift handover discipline

  • Supervisor and lead development

I focus on practical, floor-based and classroom training that helps operators understand not just what to adjust, but why adjustments work. I also work directly with forming trainers to develop training programs that fit the realities of their plant.

Build better teams with
real-world training.

TABLEWARE
FORMING SUPPORT

Support areas include:

  • Tumbler, stretch stemware, and 2-piece forming

  • Gob shaping and loading support

  • Press timing, pressure and temperature balance

  • Equipment review (tolerances, paste quality)

  • Burnoff setup and operation

  • Defect analysis

  • Process optimization for product quality

Pressed and blown tableware presents unique challenges that differ significantly from container production. I provide specialized support for operations where aesthetics, weight control, and forming precision matter just as much as throughput.

Decades of Tumbler, 2-Piece and stretch Stemware experience.

A worn black work boot, a pair of gloves, and a pair of large metal tongs are arranged on a wooden surface.

GLOBAL SUPPORT & CUSTOM SOLUTIONS

Support can include:

  • Short-term troubleshooting engagements

  • Multi-site support and technology rollouts

  • Remote advisory and follow-up support

  • On-site project execution

  • Forming evaluation and review

  • Acting as a technical bridge between plant teams, OEMs, and suppliers

Every plant operates within its own constraints, whether it’s equipment, staffing, budget, or timeline. I offer flexible support models designed to fit your specific situation rather than forcing a standard approach.

Flexible approach based
on your needs.

Let’s Talk About Your Forming Challenges

No generic proposals. No pressure.

Fully insured, including general liability and independent workers’ compensation coverage.